Difference between revisions of "PVD 5.5" Fork Hardtail Aluminum"
From Pvdwiki
(→Tubeset) |
(→Ageing - Heat Treating) |
||
| (24 intermediate revisions by the same user not shown) | |||
| Line 8: | Line 8: | ||
==Tubeset== | ==Tubeset== | ||
| − | [http://www.eastonbike.com/PRODUCTS/TUBING/tubes_mtb_7005_ultra.html Easton Ultra-Lite 7005] Taperwall tubeset | + | [http://www.eastonbike.com/PRODUCTS/TUBING/tubes_mtb_7005_ultra.html Easton Ultra-Lite 7005] Taperwall MTB tubeset |
*Down Tube - [http://www.eastonbike.com/downloadable_files_unprotected/tube_drawings/429351.pdf 429351] | *Down Tube - [http://www.eastonbike.com/downloadable_files_unprotected/tube_drawings/429351.pdf 429351] | ||
| − | *Top Tube - [http://www.eastonbike.com/downloadable_files_unprotected/tube_drawings/ | + | *Top Tube - [http://www.eastonbike.com/downloadable_files_unprotected/tube_drawings/329375.PDF 329375] |
*Seat Tube - [http://www.eastonbike.com/downloadable_files_unprotected/tube_drawings/129338.PDF 129338] | *Seat Tube - [http://www.eastonbike.com/downloadable_files_unprotected/tube_drawings/129338.PDF 129338] | ||
| + | *Chain Stay - S-Bend, [http://www.eastonbike.com/downloadable_files_unprotected/tube_drawings/045715.PDF 045715] | ||
| + | *Seat Stay - 12° bend??, [http://www.eastonbike.com/downloadable_files_unprotected/tube_drawings/529548.PDF 529548] | ||
| + | |||
| + | ==7005 Aluminum Stock== | ||
| + | This tubing is widely available as special bicycle tubing, but is rare to find as bulk straight gauge tube. ASTM B221 Pertains to 7005(T53)(UNS A97005, #27)Aluminum in Bar Tube and Wire | ||
| + | |||
| + | {| border="1" cellspacing="0" cellpadding="5" align="center" | ||
| + | !ISO | ||
| + | !France NF | ||
| + | !USA ASTM | ||
| + | !German DIN | ||
| + | !UK BS | ||
| + | !Italy UNI | ||
| + | !Switzerland VSM | ||
| + | !Sweden IS | ||
| + | !Japan JIS | ||
| + | |- | ||
| + | | ALZn4,5Mg1 | ||
| + | | 7020 | ||
| + | | (7005) | ||
| + | | AlZn4,5Mg1 3.4335 | ||
| + | | H17 7020 | ||
| + | | 7791 | ||
| + | | AlZn4,5Mg1 | ||
| + | | 4425 | ||
| + | |- | ||
| + | |} | ||
| + | |||
| + | One source is [http://www.fairing.com/bicycle_frame_depot.asp?subcat=a76 Fairing], [http://www.fairing.com/2008_Catalog.pdf Full 2008 Catalog] | ||
| + | |||
| + | *[http://www.fairing.com/Reynolds.asp?subcat=reynolds&subreynolds=7005 Reynolds 7005, Fairing] | ||
| + | *[http://www.reynoldscycles.co.uk/aluminium7005.html Reynolds] | ||
| + | *[http://www.columbustubi.com/pdf/Aluminum_tubes.pdf Columbus Aluminum] | ||
| + | *[http://www.dedacciai.com/ Dedacciai] | ||
| + | *[http://www.bringheli.com/dedacciaialum.html Dedacciai - Bringheli] | ||
| + | *[http://www.amsmetal.com.sg/products-aluminum.html Asia Metal Solutions] | ||
| + | |||
| + | *[http://www.alcoa.com/mill_products/catalog/pdf/general_engineering_plates/en/7xxx_EN.pdf Alcoa 7020] | ||
| + | *[http://www.emjmetals.com/products/StockDetails.asp?pMatCode=036&pSuperFam=2T&pFamGrpCode=041&FamDesc=Seamless&MatDesc=Aluminum&SupDesc=Tube&pGrade=7005 EMJ 2" 7005] | ||
| + | |||
| + | ==Odd Parts== | ||
| + | [http://www.ahrensbicycles.com/Frame-Components.htm Ahrens is selling some quality parts], the dropouts look very nice. | ||
==Head Tube and Headset== | ==Head Tube and Headset== | ||
| Line 24: | Line 66: | ||
==Fabrication Instructions== | ==Fabrication Instructions== | ||
[http://www.eastonbike.com/downloadable_files_unprotected/fab_instr/fab_instructions-7005_6061.pdf Easton Fabrication Instructions 7005 & 6061] | [http://www.eastonbike.com/downloadable_files_unprotected/fab_instr/fab_instructions-7005_6061.pdf Easton Fabrication Instructions 7005 & 6061] | ||
| + | |||
| + | ==Welding Practice== | ||
| + | *[http://www.millerwelds.com/education/articles/articles15.html Miller - JOINING ALUMINUM WITH GTAW] | ||
| + | *[http://www.millerwelds.com/pdf/gtawbook.pdf Miller's Guideline to Gas Tungsten Arc Welding (GTAW) Handbook] | ||
==Welding Rod== | ==Welding Rod== | ||
"Use 5356, 5180 or 5183 fillers for welding 7005 frames.", Easton. | "Use 5356, 5180 or 5183 fillers for welding 7005 frames.", Easton. | ||
| + | "5356/5180/5183" Columbus | ||
| + | |||
| + | "Al Mg Si 05 (USA 6063) - CASTO MAG 45802" [http://www.framebuilding.com/Tubing%20Materials.htm CeeWay]. | ||
==Welded Up== | ==Welded Up== | ||
| − | |||
Latest revision as of 03:27, 9 February 2008
This is going to be my first aluminum bike, so I have a few details to work out.
Contents
Geometry
Tubeset
Easton Ultra-Lite 7005 Taperwall MTB tubeset
- Down Tube - 429351
- Top Tube - 329375
- Seat Tube - 129338
- Chain Stay - S-Bend, 045715
- Seat Stay - 12° bend??, 529548
7005 Aluminum Stock
This tubing is widely available as special bicycle tubing, but is rare to find as bulk straight gauge tube. ASTM B221 Pertains to 7005(T53)(UNS A97005, #27)Aluminum in Bar Tube and Wire
| ISO | France NF | USA ASTM | German DIN | UK BS | Italy UNI | Switzerland VSM | Sweden IS | Japan JIS |
|---|---|---|---|---|---|---|---|---|
| ALZn4,5Mg1 | 7020 | (7005) | AlZn4,5Mg1 3.4335 | H17 7020 | 7791 | AlZn4,5Mg1 | 4425 |
One source is Fairing, Full 2008 Catalog
- Reynolds 7005, Fairing
- Reynolds
- Columbus Aluminum
- Dedacciai
- Dedacciai - Bringheli
- Asia Metal Solutions
Odd Parts
Ahrens is selling some quality parts, the dropouts look very nice.
Head Tube and Headset
Custom Head tube
- Upper Stack - 8mm
- Lower Stack - 5.6mm
Fabrication Instructions
Easton Fabrication Instructions 7005 & 6061
Welding Practice
Welding Rod
"Use 5356, 5180 or 5183 fillers for welding 7005 frames.", Easton. "5356/5180/5183" Columbus
"Al Mg Si 05 (USA 6063) - CASTO MAG 45802" CeeWay.
