Difference between revisions of "2008 Suzuki GSX-R750"

From Pvdwiki
Jump to: navigation, search
(Spedometer Recalibration)
 
(14 intermediate revisions by the same user not shown)
Line 2: Line 2:
 
Purchased used for $7300 in November 2010. Bike had 1,300 miles on it and was in mint condition.
 
Purchased used for $7300 in November 2010. Bike had 1,300 miles on it and was in mint condition.
 
==Throttle==
 
==Throttle==
 +
 +
The throttle throws 25mm of cable from zero to full throttle. The stock 33.2mm drum rotates 86.3 degrees in this effort. The OEM bar measures 0.880". The cable diameter is 1.25mm. The cable diameter must be added to the drum diameter for accurate calculation of degree pull.
 +
 +
The PVD Throttle will be 42.8mm/65deg or 46.5mm/60deg.
 +
 
===OEM Part===
 
===OEM Part===
Suzuki p/n 57110-21H01, GRIP THROTTLE (33.5mm Drum)(57110-29G01 Printed on unit)
+
Suzuki p/n 57110-21H01, GRIP THROTTLE (33.2mm/83.2deg Drum)(57110-29G01 Printed on unit)
 +
 
 +
 
  
 
*2007 Suzuki GSX R1000
 
*2007 Suzuki GSX R1000
Line 19: Line 26:
  
 
===OEM Options===
 
===OEM Options===
*Yamaha p/n 5SL-26240-01 (Yamaha YZF-R6) (37mm Drum)
+
*Yamaha p/n 5SL-26240-01 (Yamaha YZF-R6) (37mm/74.9deg Drum)
 
**2003 Yamaha YZF-R6R  
 
**2003 Yamaha YZF-R6R  
 
**2003 Yamaha YZF-R6RC (CAL MODEL)
 
**2003 Yamaha YZF-R6RC (CAL MODEL)
Line 58: Line 65:
 
*2008-9 GSX-R750
 
*2008-9 GSX-R750
 
*2008-9 GSX-R600
 
*2008-9 GSX-R600
 +
 
==Gearing==
 
==Gearing==
 
[[Image:GSX-R750-Gearing-Calculation.gif]]
 
[[Image:GSX-R750-Gearing-Calculation.gif]]
Line 65: Line 73:
 
===Transmission===
 
===Transmission===
 
Yoshimura Type B Close Ratio Transmission, 320-568-0000
 
Yoshimura Type B Close Ratio Transmission, 320-568-0000
 +
 +
 +
I got the box and discovered the problem. You have a misprint in all
 +
of your literature. The ratios are listed incorrectly. It looks like
 +
the info for the Type C Close Ratio Transmission (GSX-R1000) was
 +
copied over to the Type B.
 +
 +
They are actually:
 +
 +
1: 17/41
 +
2: 19/38
 +
3: 21/36 (stock)
 +
4: 23/35
 +
5: 24/33
 +
6: 23/29
  
 
Stock:
 
Stock:
Line 77: Line 100:
 
Yoshimura:
 
Yoshimura:
 
*Primary - 74/42
 
*Primary - 74/42
*First - 38/18
+
*First - 41/17
*Second - 37/19
+
*Second - 38/19
*Third - 32/19  
+
*Third - 36/21  
*Fourth - 32/21
+
*Fourth - 35/23
*Fifth - 31/22
+
*Fifth - 33/24
*Sixth - 29/22
+
*Sixth - 29/23
 
 
  
 +
PVD Hybrid:
 +
*Primary - 74/42
 +
*First - 41/17
 +
*Second - 38/19
 +
*Third - 36/21 
 +
*Fourth - 35/23
 +
*Fifth - 33/24
 +
*Sixth - 29/23
  
 
===Final Drive===
 
===Final Drive===
Line 90: Line 120:
  
 
===Spedometer Recalibration===
 
===Spedometer Recalibration===
 +
 +
The speedometer of this bike is -6.7% out of calibration from the factory. That's actually pretty bad. Most bikes are a little over 5%.
 +
 +
*With gearing at 15/48 correction on this bike is -24.0%
 +
*With gearing at 15/50 correction on this bike is -27.3%
 +
 
Speedo Healer v4
 
Speedo Healer v4
  
Line 96: Line 132:
 
===Spring===
 
===Spring===
 
Stock Spring was aproximately 525 lbs/in rate. Replaced with Hypercoils 7 inch x 600 lbs/in rate spring.
 
Stock Spring was aproximately 525 lbs/in rate. Replaced with Hypercoils 7 inch x 600 lbs/in rate spring.
 +
 +
[[Image:K8-GSX-R750-Rear-Spring-Spring-Rates.gif]]
  
 
[[Image:CIMG0738.jpg]]<br><br>
 
[[Image:CIMG0738.jpg]]<br><br>
 
[[Image:CIMG0730.jpg]]<br><br>
 
[[Image:CIMG0730.jpg]]<br><br>
 
[[Image:CIMG0733.jpg]]<br><br>
 
[[Image:CIMG0733.jpg]]<br><br>
[[Image:CIMG0731.jpg]]<br><br>
 
 
[[Image:CIMG0744.jpg]]<br><br>
 
[[Image:CIMG0744.jpg]]<br><br>
 
[[Image:CIMG0750.jpg]]<br><br>
 
[[Image:CIMG0750.jpg]]<br><br>
  
 
===Damping===
 
===Damping===
 +
===Ride Height===
 +
5mm Shim, produces essentially a 320mm Shock length.
 +
 +
[[Image:CIMG0731.jpg]]<br><br>
 +
  
 
==Forks==
 
==Forks==
Line 111: Line 153:
 
*Ohlins - 0.95 kg/mm
 
*Ohlins - 0.95 kg/mm
 
===Damping===
 
===Damping===
 +
==Head Bearings==
 
==Windscreen==
 
==Windscreen==
 
Zero Gravity Corse
 
Zero Gravity Corse
Line 137: Line 180:
 
43600-37H00, FOOTREST ASSY, PILLION RH
 
43600-37H00, FOOTREST ASSY, PILLION RH
  
(2008 GSXR-1000, 43600-21H00, FOOTREST ASSY, PILLION RH)
+
[[Image:CIMG0781.jpg]]
 +
 
 +
[[Image:CIMG0766.jpg]]
  
 +
[[Image:CIMG0774.jpg]]
 +
 +
The part will be powdercoated on my next run to the powder shop, for now it gets Krylon Satin Black
 +
 +
[[Image:CIMG0775.jpg]]
 +
 +
[[Image:CIMG0785.jpg]]
 +
 +
==Fuel Correction==
 +
[[Image:CIMG0792.jpg]]
 +
==TRE Correction==
 +
[[Image:CIMG0795.jpg]]
 +
==EXCVA Bypass==
 +
With wire #5 cut from ECU, the EXCVA unit can be completely removed.
 +
==SMOG Valve Bypass==
 +
Theoretically, the SMOG valve must be left connected to avoid a FI fault code. Simply shorting the connection will allow for it's removal.
 +
==PAIR Valve Bypass==
 +
?
 
==Passenger Seat==
 
==Passenger Seat==
 
45300-37H00-6BY,SEAT ASSY, PILLION (BLACK)
 
45300-37H00-6BY,SEAT ASSY, PILLION (BLACK)
Line 145: Line 208:
 
==Engine Stand==
 
==Engine Stand==
 
[http://qualitymachineco.com/productsales.html Quality Machine GSX-R Stand], $230
 
[http://qualitymachineco.com/productsales.html Quality Machine GSX-R Stand], $230
 +
==Cam Timing==
 +
From APE-
 +
*Intake: 110.5
 +
*Exaust: 100.0
 +
 +
 +
 +
 
[[category:2008 Suzuki GSX-R750]]
 
[[category:2008 Suzuki GSX-R750]]
 
[[category:Motorcycle]]
 
[[category:Motorcycle]]

Latest revision as of 00:46, 28 November 2010

Bike

Purchased used for $7300 in November 2010. Bike had 1,300 miles on it and was in mint condition.

Throttle

The throttle throws 25mm of cable from zero to full throttle. The stock 33.2mm drum rotates 86.3 degrees in this effort. The OEM bar measures 0.880". The cable diameter is 1.25mm. The cable diameter must be added to the drum diameter for accurate calculation of degree pull.

The PVD Throttle will be 42.8mm/65deg or 46.5mm/60deg.

OEM Part

Suzuki p/n 57110-21H01, GRIP THROTTLE (33.2mm/83.2deg Drum)(57110-29G01 Printed on unit)


  • 2007 Suzuki GSX R1000
  • 2008 Suzuki GSX R1000
  • 2008 Suzuki GSX R600
  • 2008 Suzuki GSX R750
  • 2008 Suzuki GSX1300BK (B-King)
  • 2008 Suzuki GSX1300R (Hayabusa)
  • 2009 Suzuki GSX1300BK (B-King)
  • 2009 Suzuki GSX1300BKA (B-King)
  • 2009 Suzuki GSX1300R (Hayabusa)
  • 2009 Suzuki GSX-R1000
  • 2009 Suzuki GSX-R600
  • 2009 Suzuki SFV650

OEM Options

  • Yamaha p/n 5SL-26240-01 (Yamaha YZF-R6) (37mm/74.9deg Drum)
    • 2003 Yamaha YZF-R6R
    • 2003 Yamaha YZF-R6RC (CAL MODEL)
    • 2003 Yamaha YZF-R6SR R6
    • 2003 Yamaha YZF-R6SRC R6 (CAL MODEL)
    • 2005 Yamaha YZFR6T YZFR6
    • 2005 Yamaha YZFR6TC YZFR6
    • 2006 Yamaha YZFR6SV R6S
    • 2006 Yamaha YZFR6SVC
    • 2007 Yamaha YZFR6SW R6S
    • 2007 Yamaha YZFR6SWC R6S
    • 2008 Yamaha YZFR6SX R6S
    • 2008 Yamaha YZFR6SXC R6S
    • 2009 Yamaha YZFR6S (Black Metallic X) - YZFR6SYB
    • 2009 Yamaha YZFR6S (Black Metallic X) (CA Ed) - YZFR6SYCB
    • 2009 Yamaha YZFR6S (Deep Purplish Blue Metallic C) - YZFR6SYL
    • 2009 Yamaha YZFR6S (Deep Purplish Blue Metallic C) (CA Ed)
  • Yamaha p/n 4C8-26240-00 (Yamaha YZF-R1) (Identical to R6 but for Grip) (37mm Drum)
    • 2007 Yamaha YZFR1 R1
    • 2007 Yamaha YZFR1C R1
    • 2008 Yamaha YZF R1
    • 2008 Yamaha YZF R1C
    • 2009 Yamaha YZFR1 - YZFR1YB
    • 2009 Yamaha YZFR1 - YZFR1YCB
    • 2009 Yamaha YZFR1 - YZFR1YCL
    • 2009 Yamaha YZFR1 - YZFR1YCW
    • 2009 Yamaha YZFR1 - YZFR1YCY
    • 2009 Yamaha YZFR1 - YZFR1YL
    • 2009 Yamaha YZFR1 - YZFR1YW
    • 2009 Yamaha YZFR1 - YZFR1YY


  • Schnitz Racing p/n SCG005Q ($34.95) (Repackaged R6 Throttle/Gripset)

Switch Unit

37200-21H01

  • 2007-8 GSX-R1000
  • 2008-9 GSX-R750
  • 2008-9 GSX-R600

Gearing

GSX-R750-Gearing-Calculation.gif

GSX-R750-Overall-Gearing.gif

Transmission

Yoshimura Type B Close Ratio Transmission, 320-568-0000


I got the box and discovered the problem. You have a misprint in all of your literature. The ratios are listed incorrectly. It looks like the info for the Type C Close Ratio Transmission (GSX-R1000) was copied over to the Type B.

They are actually:

1: 17/41 2: 19/38 3: 21/36 (stock) 4: 23/35 5: 24/33 6: 23/29

Stock:

  • Primary - 74/42
  • First - 39/14
  • Second - 39/19
  • Third - 36/21
  • Fourth - 36/24
  • Fifth - 31/23
  • Sixth - 29/24

Yoshimura:

  • Primary - 74/42
  • First - 41/17
  • Second - 38/19
  • Third - 36/21
  • Fourth - 35/23
  • Fifth - 33/24
  • Sixth - 29/23

PVD Hybrid:

  • Primary - 74/42
  • First - 41/17
  • Second - 38/19
  • Third - 36/21
  • Fourth - 35/23
  • Fifth - 33/24
  • Sixth - 29/23

Final Drive

From stock 45/17/116 to 50/15/118

Spedometer Recalibration

The speedometer of this bike is -6.7% out of calibration from the factory. That's actually pretty bad. Most bikes are a little over 5%.

  • With gearing at 15/48 correction on this bike is -24.0%
  • With gearing at 15/50 correction on this bike is -27.3%

Speedo Healer v4

Rear Shock

CIMG0741.jpg

Spring

Stock Spring was aproximately 525 lbs/in rate. Replaced with Hypercoils 7 inch x 600 lbs/in rate spring.

K8-GSX-R750-Rear-Spring-Spring-Rates.gif

CIMG0738.jpg

CIMG0730.jpg

CIMG0733.jpg

CIMG0744.jpg

CIMG0750.jpg

Damping

Ride Height

5mm Shim, produces essentially a 320mm Shock length.

CIMG0731.jpg


Forks

Springs

  • Stock - 1.0 kg/mm
  • Ohlins - 0.95 kg/mm

Damping

Head Bearings

Windscreen

Zero Gravity Corse

CIMG0757.jpg

CIMG0759.jpg

CIMG0762.jpg

Footpeg position

The bike comes with the footpeg set in the upper front position. I moved the set to the low front position for improved all day comfort. It should increase my ability to work the bike as long as my pegs arn't scraping.


CIMG0726.jpg

Levers

CRG Roll-a-click

  • Clutch, AN-643
  • Brake, RN-511

CIMG0752.jpg

Exaust Hanger

Modified passenger hanger 43600-37H00, FOOTREST ASSY, PILLION RH

CIMG0781.jpg

CIMG0766.jpg

CIMG0774.jpg

The part will be powdercoated on my next run to the powder shop, for now it gets Krylon Satin Black

CIMG0775.jpg

CIMG0785.jpg

Fuel Correction

CIMG0792.jpg

TRE Correction

CIMG0795.jpg

EXCVA Bypass

With wire #5 cut from ECU, the EXCVA unit can be completely removed.

SMOG Valve Bypass

Theoretically, the SMOG valve must be left connected to avoid a FI fault code. Simply shorting the connection will allow for it's removal.

PAIR Valve Bypass

?

Passenger Seat

45300-37H00-6BY,SEAT ASSY, PILLION (BLACK)

USB Power

12v Power

Engine Stand

Quality Machine GSX-R Stand, $230

Cam Timing

From APE-

  • Intake: 110.5
  • Exaust: 100.0