PVD 650R Twin
Contents
Donor Bikes
2006 Kawasaki Ninja 650R
Engine & Electrics
Notes:
- 26 degree steering head angle (sagged)
- Cylinders are banked at 20 degrees
- Oil sight marks are level to ground
2006/7 Suzuki GSX-R 600/750
Running gear
Notes:
- Clip-ons: 50mm
- Offset: 30mm
- Head Tube length: 180.8mm
- Head Bearing Separation: 145mm
- Swingarm Length: ?
Chassis
Construction
Motor
Power will be supplied via 2006 Kawasaki EX650 engine, fuel and electronics.
636 Stacks
- Short 14073-009
- Tall 14073-0010
http://www.blueridgeperformance.net/
Exhaust
Arrow full system
Power Comander
A Power Comander will be used until I can step up to a custom EMS.
Fork
2007 GSX-R 600/750
Ohlins springs and 20mm valving.
Although, GrahamB says that the 04-05 design is better for the way the upper bushing is mounted and the 43mm tubes and cost.
Triple Clamp
I'll be using a fully adjustable clamp from Kosman. Sandy Kosman rules!!
Others:
- Gilles Adjustable -
- Attack Performance #418102 Triple Clamp Kit, GSXR600/750 06-07, $701.10
- Harris
Head Bearings
OE
Same as 2007 GSX-R 600/750
Koyo Japan SAC3055-1
- Bearings- 3368139-001, $25.62
- Seal- 505297-001, $3.18
Aftermarket
- All Balls #22-1003
- Bottom & Bottom - Bearing (30-55-17 mm) 99-3519, Seal 33-1003 Cost is $15.99
- Marked - KML 32006X on bearing and CY-32006JR on seal.
- ISO 355 Reference 4CC
- Sudco - p/n #713-451
- mfg # SSS903, upper 30 x 55 x 17mm, lower 30 x 55 x 17mm
- K&L -31-2263
- mfg # SSS903, upper 30 x 55 x 17mm, lower 30 x 55 x 17mm
Swingarm Bearings and Shaft
I'm trying to keep as many parts GSX-R.
- 2x 3623553-001, BEARING,RR SWGA, $19.52 ea.
- 1x 3644697-001, SPACER,RR SWG P, $24.40 ea.
- 2x 5169491-001, SPACER,RR SWGAR, $19.55 ea.
- 1x 5169487-001, SHAFT,RR SWGARM, $71.87 ea.
- 1x 5167306-001, NUT, $14.23 ea.
- 1x 5169490-001, NUT,RR SWGARM P, $17.00 ea.
A $205.64 kit.
- Swingarm Bearings - OD- 35mm, ID - 27mm
- Swingarm Bearing Seals - Koyo BKM 2735JU
Linkage
GSX-R OE
The GSX-R 600/750 swingarm and linkages generate a wheel rate of approximately 1:1.6. For every 1.6mm of wheel movement, the shock and spring compress 1mm.
Shock
Ohlins TTX
Stock shock is 317mm long for a wheel rate of 1.6
Wheels
Marchisini Forged Aluminum
- front 17" X 3.5"
- rear 17" X 5.5".
Rotors
- 400 series Stainless Steel $620
- 6mm
Pads $678.95 per
Or
Brembo
- BremboHP Rotors GSXR Multi C
- $560